+ AUTOMATEDCONNECTOR AND CONNECTOR MODULE ASSEMBLY
01 / ASSEMBLY OF MULTI-POSITION CONNECTORS
Autosplice provides in-house design, build, assembly, and factory acceptance testing of insertion equipment and automation for fully- and semi-automated assembly of connectors. Our assembly process integrates automated production techniques to maximize speed, accuracy, and quality.
The housing for this 6-way connector is molded in-house, and the terminals are gang-loaded into the housing, and camera-inspected with a customized in-house automation
The housing for this 90-way connector is molded in-house, and the terminals are stitched into the housing with a customized in-house insertion machine
02 / ASSEMBLY OF ELECTRONIC MODULES WITH INTEGRATED ASSEMBLY
Autosplice provides in-house design, build, assembly, and factory acceptance testing of automation for fully- and semi-automated assembly of insert molded connectors
These radar and microactuator modules are insert molded in-house, and every part is 100% inspected with an in-process automated optical inspection (AOI) system. The press-fit terminals are stamped in house, and the press-fits zone is also 100% inspected with an in-line AOI system
+ AUTOMATED INSPECTION CELLS
Inspection, functional testing and part-marking within an integrated machine or cell, incorporating a one-piece-flow approach and data collection and analysis capability within our Enterprise Resource Planning (ERP) system
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01 / CAMERA-BASED INSPECTION
High-speed camera systems, with telecentriclenses, high-speed PLC’s, integrated part datum finders, and servo drives
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02 / HIGH-POT TESTING
High-potential testing ensures that there is no electrical shorting between terminal pairs
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03 / CONTINUITY TESTING
Continuity testing provides assurance of electrical continuity between from connector end to PCB end
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04 / PART MARKING
Automated marking allows for part traceability and confirmation that part has been 100% inspected
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05 / FUNCTIONAL TESTING
Functional testing includes pressure decay testing for sealing performance, in-line gauging, etc.
+ CUSTOM AUTOMATION FOR HANDLING AUTOSPLICE PRODUCTS
Design, development, fabrication, assembly, and debugging of custom automation for connector and terminal handling, assembly, and packaging
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01 / COMPONENT HANDLING FEEDERS
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02 / TAPE-AND-REEL SYSTEMS
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03 / SMA WIRE CRIMPING AND ASSEMBLY MACHINES
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04 / INSERTION MACHINE HEADS
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05 / POTTING & CONFORMAL COATING
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06 / LEAK TESTING TO INDUSTRY STANDARDS
