As a global manufacturer of flexible PCB pin insertion machines and interconnect components, Autosplice offers a full range of automated assembly equipment tailored to your manufacturing requirements —streamlining your entire assembly line with precision automation tools.
From fully automated dual-head inline systems to precision bench-top pin machine, our quick change module systems offer cost-effective, rapid-turn solutions for today's dynamic manufacturing environments.
We have tooling available for solid press-fit, compliant solder less components; PCBs; plastic, ceramic and metal substrates. Additionally, all tooling is transferable across the entire range of PCB pin insertion systems, accommodating future growth needs.
Our pin insertion machines are available in single-head or dual-head configurations, offering electronics manufacturers an ideal combination of flexibility and throughput for both high-mix and high-volume production environments.
Our pin insertion solutions are supported by global customer service staff and factory-trained technicians who are ready to assist you with both machine- and component-related design or service, including installation guidance and post-deployment support.
Its design allows one operator to run two machines simultaneously, which significantly increases the production efficiency.
A single head stand-alone base incorporates a 12”x12” (304mm x 304mm) insertion area and is digital servo motor driven. Small but powerful, the MicroSert system inserts up to three components per second and is built for today’s fast-paced global manufacturing environment.
We carry more than a dozen various insertion heads designed for each component. We also offer the development of unique heads and tooling specifically for your project. Our modular pin insertion head technology allows for quick application, tooling changeover, and maintenance without the need for a traditional arbor press.
Insertion rate up to 12,000 per hour on 0.2” (5.08 mm) pitch
12” X 12” insertion area
Accuracy +/- 0.001”
Vision system for PCB error correction
Single head platform
Component end of reel sensors
Touch screen monitor
Windows 11 operating system
Safety enclosure with light curtain
Inserts soldered and press-fit components
This single head stand-alone platform comes complete with a 12” X 12” insertion envelope and servo driven head actuation.
Minisert XE comes complete with our standard vision system that detects and corrects board error and skew.
Additionally, a scan-all function allows for complete sequencing through the entire program to verify and correct all programmed insertion locations.
Engineered and manufactured to internationally recognized quality standards ISO/TS16949-2002.
Insertion rate up to 12,000 per hour on 0.2” (5.08 mm) pitch
12” X 12” insertion area
Accuracy +/- 0.001”
Vision system for PCB error correction
Single head platform
Component end of reel sensors
Touch screen monitor
Windows 11 operating system
Safety enclosure with light curtain
Inserts soldered and press-fit components
Multisert XS is the culmination of over 50 years of experience, serving the automotive, telecommunications, medical, and industrial markets with applied interconnects for automated assembly line environments.
Insertion rates up to 3 per second on .2” (5.08 mm) pitch
Up to 2 insertion heads
18” x 18” Insertion area (457 mm x 457 mm)
Accuracy +/- 0.001”
Vision system for PCB error correction
PCB anvil support
Touch screen monitor
Windows 11 operating system
SMEMA interface
Interlocked enclosure with light curtain
Component end of reel sensors
Optional continuity sensor
Inserts soldered and press-fit components
Programmable rotary stage (0-360 degrees)
Real time insertion force monitoring
CE Compliant
Top or bottom view bar code scanners
The all-new 0.4mm EON press-fit zone is designed to work with the now industry-standard plated-through-hole size of 0.60±0.05mm. The press-fit zone achieves optimum retention strength at each end of the PTH size range by employing a combination of elastic and plastic deformation, which is biased towards the former at the lower end of the PTH size range, and towards the latter at the higher end of the PTH size range. At no point is the elongation allowed to exceed the material limit, to eliminate the likelihood of micro-crack formation or thermal stress that could compromise long-term connection integrity.
Autosplice has elected to standardize the press-fit material to the high-performance CuNiSi (C19010), but will offer CuSn4 and CuSn6 if required. Additionally, the terminal will be offered in standard and reduced tin plating. The latter is especially relevant in high-density terminal applications to reduce the likelihood of tin whiskering.
High speed insertion of through hole pins or stamped terminals into printed circuit boards can reduce the high cost of manual connector placement. Fast yet compact pneumatic heads can be quickly changed to insert different components.
Insertion Area in mm X 250 / Y 250
Application Size in mm X 270 / Y 250
Insertion Time: Pin 0.7 sec./component
Tab 1.0 sec./component
Interface Touch Screen Panel with industry PC
Insertion Heads max. 1
Compressed Air 6 Bar
Power supply 400 V / 50 Hz / 16 A
Level of noise: less than 75 dB
Dimensions in mm (L x W x H) 1170 x 1010 x 1763
Tool protection sensor
CE compliant
Rotary table
Insertion force measurement
Autocorrection function
EMC protection
Bending station
Post pushing station
Badmark detection
Remote control service
Barcode reader
High speed insertion of through hole pins or stamped terminals into printed circuit boards can reduce the high cost of manual connector placement. Fast yet compact pneumatic heads can be quickly changed to insert different components.
Insertion Area in mm X 300 / Y 300
Application Size in mm X 320 / Y 300
Insertion Time:Pin 0.7 sec./component
Tab 1.0 sec./component
Interface Touch Screen Panel with industry PC
Insertion Heads max. 2
Compressed Air 6 Bar
Power supply 400 V / 50 Hz / 16 A
Level of noise less than 75 dB
Dimensions in mm (L x W x H) 1400 x 1300 x 1500
Tool protection sensor
CE compliant
Rotary table
Insertion force measurement
Autocorrection function
EMC protection
Bending station
Post pushing station
Badmark detection
Remote control service
Barcode reader
The conveyorized version can be integrated into a fully automatic line. One or two heads can be incorporated and the "quick change” feature allows the freedom to insert different continuous components with the same machine.
Insertion Area in mm X 300 / Y 300
Application Size in mm X 320 / Y 300
Insertion Time:Pin 0.7 sec./component
Tab 1.0 sec./component
Interface Touch Screen Panel with industry PC
Insertion Heads max. 3
Compressed Air 6 Bar
Power supply 400 V / 50 Hz / 16 A
Level of noise less than 75 dB
Dimensions in mm (L x W x H) 3025 x 1650 x 1600
Tool protection sensor
CE compliant
Rotary table
Insertion force measurement
Autocorrection function
EMC protection
Bending station
Post pushing station
Badmark detection
Remote control service
Barcode reader

Insertion Area in mm X 310 / Y 310
Application Size in mm X 340 / Y 310
Insertion Time: Up to 0.2 sec/insertion
Insertion Heads 1-2; optional more on request
Compressed Air 6 Bar
Power supply 400 V / 50 Hz / 16 A
Level of noise less than 85 dB
Dimensions in mm (L x W x H) 1800 x 1600 x 1700
Accuracy: +/-0.03 mm
Component end of reel sensors
Interlocked enclosure
Interface touch screen panel with PC
Tool protection sensor
CE compliant
Programable rotary stage (0-270 Degrees)
Insertion force monitoring
Autocorrection function
ESD protection
Bending stations
Post pushing stations
Bad mark detection
Remote control service
Top and/or bottom view DMC-/barcode scanners
100% traceability during production process
Vision system for PCB error correction
858. 583.0197
+86-769-83525370 ext 886