Celebrating 70 years of Innovation
Pin Insertion Machines

As a global manufacturer of flexible PCB pin insertion machines and interconnect components, Autosplice offers a full range of automated assembly equipment tailored to your manufacturing requirements —streamlining your entire assembly line with precision automation tools.

From fully automated dual-head inline systems to precision bench-top pin machine, our quick change module systems offer cost-effective, rapid-turn solutions for today's dynamic manufacturing environments.

We have tooling available for solid press-fit, compliant solder less components; PCBs; plastic, ceramic and metal substrates. Additionally, all tooling is transferable across the entire range of PCB pin insertion systems, accommodating future growth needs.

Our pin insertion machines are available in single-head or dual-head configurations, offering electronics manufacturers an ideal combination of flexibility and throughput for both high-mix and high-volume production environments.

Our pin insertion solutions are supported by global customer service staff and factory-trained technicians who are ready to assist you with both machine- and component-related design or service, including installation guidance and post-deployment support.

WHAT ARE YOU LOOKING FOR?
NORTH AMERICAN
PIN INSERTION MACHINES
EUROPEAN
PIN INSERTION MACHINES
NORTH AMERICA
PIN INSERTION MACHINES

MicroSert

The MicroSert™ Bench Top Pin Insertion Machine is the most cost-effective automated platform designed for smaller production environments.

Its design allows one operator to run two machines simultaneously, which significantly increases the production efficiency.

A single head stand-alone base incorporates a 12”x12” (304mm x 304mm) insertion area and is digital servo motor driven. Small but powerful, the MicroSert system inserts up to three components per second and is built for today’s fast-paced global manufacturing environment.

We carry more than a dozen various insertion heads designed for each component. We also offer the development of unique heads and tooling specifically for your project. Our modular pin insertion head technology allows for quick application, tooling changeover, and maintenance without the need for a traditional arbor press.

SPECIFICATIONS

Insertion rate up to 12,000 per hour on 0.2” (5.08 mm) pitch

12” X 12” insertion area

Accuracy +/- 0.001”

Vision system for PCB error correction

Single head platform

Component end of reel sensors

Touch screen monitor

Windows 11 operating system

Safety enclosure with light curtain

Inserts soldered and press-fit components

MiniSert

MiniSert is a cost-effective high-speed pin insertion system designed for smaller footprint applications.

This single head stand-alone platform comes complete with a 12” X 12” insertion envelope and servo driven head actuation.

Minisert XE comes complete with our standard vision system that detects and corrects board error and skew.

Additionally, a scan-all function allows for complete sequencing through the entire program to verify and correct all programmed insertion locations.

Engineered and manufactured to internationally recognized quality standards ISO/TS16949-2002.

SPECIFICATIONS

Insertion rate up to 12,000 per hour on 0.2” (5.08 mm) pitch

12” X 12” insertion area

Accuracy +/- 0.001”

Vision system for PCB error correction

Single head platform

Component end of reel sensors

Touch screen monitor

Windows 11 operating system

Safety enclosure with light curtain

Inserts soldered and press-fit components

MultiSert

Fast and simple multiple parts and tooling changeovers along with auto-adjustment conveyors allow significant flexibility of the pin insertion manufacturing process.

Multisert XS is the culmination of over 50 years of experience, serving the automotive, telecommunications, medical, and industrial markets with applied interconnects for automated assembly line environments.

SPECIFICATIONS

Insertion rates up to 3 per second on .2” (5.08 mm) pitch

Up to 2 insertion heads

18” x 18” Insertion area (457 mm x 457 mm)

Accuracy +/- 0.001”

Vision system for PCB error correction

PCB anvil support

Touch screen monitor

Windows 11 operating system

SMEMA interface

Interlocked enclosure with light curtain

Component end of reel sensors

Optional continuity sensor

Inserts soldered and press-fit components

SYSTEM OPTIONS

Programmable rotary stage (0-360 degrees)

Real time insertion force monitoring

CE Compliant

Top or bottom view bar code scanners

INTRODUCING 0.4 mm PRESS-FIT TERMINAL

The all-new 0.4mm EON press-fit zone is designed to work with the now industry-standard plated-through-hole size of 0.60±0.05mm. The press-fit zone achieves optimum retention strength at each end of the PTH size range by employing a combination of elastic and plastic deformation, which is biased towards the former at the lower end of the PTH size range, and towards the latter at the higher end of the PTH size range. At no point is the elongation allowed to exceed the material limit, to eliminate the likelihood of micro-crack formation or thermal stress that could compromise long-term connection integrity.

Autosplice has elected to standardize the press-fit material to the high-performance CuNiSi (C19010), but will offer CuSn4 and CuSn6 if required. Additionally, the terminal will be offered in standard and reduced tin plating. The latter is especially relevant in high-density terminal applications to reduce the likelihood of tin whiskering.

INSERTION MACHINES
FOR EUROPE

AIS 4500

For your high volume production needs, Autosplice offers the AIS 4500 high-speed pin insertion machine for both single PCBs and multiple boards

High speed insertion of through hole pins or stamped terminals into printed circuit boards can reduce the high cost of manual connector placement. Fast yet compact pneumatic heads can be quickly changed to insert different components.

SPECIFICATIONS

Insertion Area in mm X 250 / Y 250

Application Size in mm X 270 / Y 250

Insertion Time: Pin 0.7 sec./component
Tab 1.0 sec./component

Interface Touch Screen Panel with industry PC

Insertion Heads max. 1

Compressed Air 6 Bar

Power supply 400 V / 50 Hz / 16 A

Level of noise: less than 75 dB

Dimensions in mm (L x W x H) 1170 x 1010 x 1763

Tool protection sensor

CE compliant

OPTIONAL FEATURES

Rotary table

Insertion force measurement

Autocorrection function

EMC protection

Bending station

Post pushing station

Badmark detection

Remote control service

Barcode reader

AIS 5000

For your high volume production needs, Autosplice offers the AIS 5000 high-speed pin insertion machine - a highly flexible platform.

High speed insertion of through hole pins or stamped terminals into printed circuit boards can reduce the high cost of manual connector placement. Fast yet compact pneumatic heads can be quickly changed to insert different components.

SPECIFICATIONS

Insertion Area in mm X 300 / Y 300

Application Size in mm X 320 / Y 300

Insertion Time:Pin 0.7 sec./component
Tab 1.0 sec./component

Interface Touch Screen Panel with industry PC

Insertion Heads max. 2

Compressed Air 6 Bar

Power supply 400 V / 50 Hz / 16 A

Level of noise less than 75 dB

Dimensions in mm (L x W x H) 1400 x 1300 x 1500

Tool protection sensor

CE compliant

OPTIONAL FEATURES

Rotary table

Insertion force measurement

Autocorrection function

EMC protection

Bending station

Post pushing station

Badmark detection

Remote control service

Barcode reader

AIS 5000 inline

For your high volume production needs, Autosplice offers the AIS 5000 high-speed pin insertion machine - a highly flexible platform.

The conveyorized version can be integrated into a fully automatic line. One or two heads can be incorporated and the "quick change” feature allows the freedom to insert different continuous components with the same machine.

SPECIFICATIONS

Insertion Area in mm X 300 / Y 300

Application Size in mm X 320 / Y 300

Insertion Time:Pin 0.7 sec./component
Tab 1.0 sec./component

Interface Touch Screen Panel with industry PC

Insertion Heads max. 3

Compressed Air 6 Bar

Power supply 400 V / 50 Hz / 16 A

Level of noise less than 75 dB

Dimensions in mm (L x W x H) 3025 x 1650 x 1600

Tool protection sensor

CE compliant

OPTIONAL FEATURES

Rotary table

Insertion force measurement

Autocorrection function

EMC protection

Bending station

Post pushing station

Badmark detection

Remote control service

Barcode reader

AIS 6000

The AIS 6000 offers all the benefits of a fully programmable unit. Finely tuned servo driven cam mechanics which are synchronized to the servo driven axis allows up to 5 insertion cycles per second.
SPECIFICATIONS

Insertion Area in mm X 310 / Y 310

Application Size in mm X 340 / Y 310

Insertion Time: Up to 0.2 sec/insertion

Insertion Heads 1-2; optional more on request

Compressed Air 6 Bar

Power supply 400 V / 50 Hz / 16 A

Level of noise less than 85 dB

Dimensions in mm (L x W x H) 1800 x 1600 x 1700

Accuracy: +/-0.03 mm

Component end of reel sensors

Interlocked enclosure

Interface touch screen panel with PC

Tool protection sensor

CE compliant

OPTIONAL FEATURES

Programable rotary stage (0-270 Degrees)

Insertion force monitoring

Autocorrection function

ESD protection

Bending stations

Post pushing stations

Bad mark detection

Remote control service

Top and/or bottom view DMC-/barcode scanners

100% traceability during production process

Vision system for PCB error correction

NA
Talk to Santana Lugo He knows everything about high speed terminal insertion machines.

858. 583.0197

slugo@autosplice.com

CN
Talk to Randy Ong He knows everything about terminal insertion machines and applications.

+86-769-83525370 ext 886

ong@autospliceasia.com.sg