Interconnect Assembly - Autosplice Electronics (Dongguan) Co., Ltd.

Interconnect Assembly

Autosplice offers sub-assembly services with PCBA, terminals, and molding to support your specific industry through one supplier. Flex line approach allows flexibility to support volumes that are less attractive to the big box EMS environments. Our interconnect solutions are ideal for high mix, low volume needs, offering turnkey assembly capabilities with built-in quality control at every stage.

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+ ENGINEERING

Years of experience in Power Distribution Module design to interconnect assembly development, Autosplice engineering is positioned to support your product design requirements.

Mold flow analysis

Circuit board design

Rapid proto type support

Mechanical design

Test validation support

+ ENGINEERING

Many standard terminals in full range of thicknesses for current handling applications .64 mm, .84 mm, and 1.2 mm thick. Blade families are open tooled and able to support your project providing solutions off the self and custom.

1.5 mm

2.8 mm

Tuning forks (sockets)

Press-Fit Technology

Solder tail

Power lug terminations

Busbar solutions

+ VERTICAL CAPABILITIES

As a global interconnect company, Autosplice is able to provide vertical solutions through assembly services all as a one-stop-shop service provider to our customers. We have qualified PCB sources that have supported our products for years.

Molding insert over molded

Precision stamping

Assembly (PCBA, Housings)

Cable assemblies

In-house automation

Custom overmolding for harsh environments and ruggedized applications

01 / FLEXIBILITY

Flex Manufacturing Lines provide capability for quick change over supporting many assembly scenarios:

Double-sided assembly

Surface mount

Odd form components

Press-Fit

Terminal insertion equipment (Autosplice Machines)

02 / PROCESS

Autosplice over the years has developed in-house support on many processes required for Interconnect assemblies:

In-line conformal coating

In-line Presses for lug sub assemblies

Pin-in-paste for variety of components

Double-sided reflow

Heavy copper PCBA processes (up to 12 oz layers)

03 / INSERTION

Part of the vertical solution is off-the-shelf products including Autosplice Insertion systems for over 36 years.
Global platforms currently have over 4,000 active insertion systems in the industry.

In-line systems

Dual head platforms

Insertion force monitoring systems

2 to 4 insertions per second

Exceeds micro strain PCBA requirements

Supports all terminal processes

Press-Fit to pin in paste for SMT assemblies

04 / TEST

Autosplice testing capabilities have come from the constant growth in the interconnect assembly segment supporting all requirements to ensure high quality and defect free assemblies.

In-circuit test

Functional test

Hi-Pot in-line and off-line testing