Celebrating 70 years of Innovation
Splice Technology & Splicing Machines

Splice / Crimp Technology produces gas-tight, repeatable, and waste-free low resistance crimped connections. It has proven to be the lowest applied cost wire connection in the industry. Splice Technology feeds, cuts, forms, and splices connections quickly, eliminating the need for pre-formed crimps or high-maintenance alternatives like a fusion splicer.

  • PRESS-FIT VERSATILITY

    Compatible with virtually all wire and cable types

    Vast toolset library for most common wire diameters

    Numerous continuous spliceband material and size options

    Wire-to-wire

    Wire-to-PCBAs (D-Bit)

    Textiles, Fiberglass, Plastics

    Wire-to-component

    Wire-to-flex circuit (D-Bit)

  • PRESS-FIT VALUE

    Lowest applied assembly cost connection

    Production up to 2,300 crimps per hour

    Fast tooling changes

    Efficient, continuously fed material

    No scrapped material

    Easy to operate/fast learning curve —ideal for operators working with a semi automatic machine

  • PRESS-FIT RELIABILITY

    Over 60 years in the industry

    Consistent and repeatable processes and controls

    Proven tool sets

    Meets UL 486C

    Meets MIL - STD 202

    Meets IEC 60352-2

    Meets IPC/WHMA-A-620

WHY SPLICING?
COMPETITIVE ADVANTAGES SPLICE SOLDER RESISTANCE WELD EPOXY
Initial Start-Up Costs $$ $ $$$ $
Suited For Low Production + + + +
Suited For High Production + - - -
Reliability + - + -
Process Control Repeatability + - - -
Operator Learning Curve + - - +
Volume Processing Costs + - $$ $$$
Environmentally Friendly $ $$$ + -
WHAT ARE YOU LOOKING FOR?
SPLICE APPLICATIONS
SPLICING MACHINES
SPLICING MACHINE ADD-ONS
SPLICE APPLICATIONS

WIRE TO WIRE

Splicing / crimping is a proven technology that solves assembly challenges where soldering is inadequate mechanically due to vibration, susceptibility to pull forces, fatigue or other usability factors (heat sinking, wetting, flux restrictions). Unlike a traditional fusion splicer, splicing with continuous spliceband material eliminates prep work and reduces total process time.

Autosplice Spliceband provides the lowest applied assembly cost connection when compared to soldering or resistance welding. ​

Spliceband is compatible with solid and stranded wire types and is proven to be more than 50% faster than wire soldering connections. ​

As the industry leader, our vast tooling library provides solutions to the most challenging wire types and materials. These tooling options can crimp multiple wires, 3-way wires, strain relief, magnet wire, tinsel wire, litz wire, and coax wire, of virtually all gauge diameters.

Produced in a variety of material options and sizes, Spliceband offers greater reliability than soldering with faster throughput.

Spliceband is produced with or without serrations with tool options than create a variety of finished splice crimps including, standard, ferrule, and pigtail versions.

WIRE TO PCB

Direct to Board Interconnect Technology eliminates the need for costly connectors, while producing a high quality connection.

D-BIT (wire to PCB crimp connection) provides high quality mechanical and electrical connection to PCB’s, flex circuits and other substrate materials, without the need for solder or traditional connectors.

Used with Autosplice SAS/2, SAS/3 and ACS2000 machines, D-BIT offers significant applied assembly cost savings for interconnections to printed circuit boards, flex circuits and other substrate materials by reducing components and assembly time. ​

D-BIT direct wire to circuit board technology can be applied to both solid and stranded wire. ​

D-BIT solves height restrictive assemblies where traditional connector methods are too tall or cost prohibitive. D-BIT assembly provides an excellent solution to PCB assemblies where solder joints cold form due to heat sinking.

STRAIN RELIEF

Provides protection against cable failure caused from pulling, pushing, twisting.

Prevents mechanically applied forces from being transferred to the electrical conductor terminations

Supports a minimum of 10 lbs. pull force without slipping on jacket

Cable remains intact when crimped and when stressed by pulling, pushing or twisting forces ​

Works with over-molding, solid/smooth, and segmented wire grommets and bend reliefs ​

Small form factor saves space, fits most applications ​

Securely anchors and protects cable, reinforces mechanical strength ​

Manufactured from brass for durability and low cost, high volume applications ​

Works with Autosplice ACS2000 machines for efficient assembly (requires Strain Relief Tool Set)

MAGNET WIRE

Using magnet-piercing splice band, the splice system will produce a connection of an unstripped magnet wire directly to wire or component.

Spliceband for magnet wire (M-Spliceband) provides a cost effective and reliable method for connecting wires to electric motors, transformers, speakers, coils, alternators, solenoids, inductors and small appliances. ​

M-Spliceband uses a proprietary serrated profile, penetrating the various varnishes and coatings used on copper and aluminum magnet wire, producing a strong, reliable gas-tight interconnection between wires. ​

Multiple wires can be spliced simultaneously, with no pre-stripping required. Supported by a variety of tool sets, M-Spliceband enables high productivity splicing connections with no wasted material.

SPLICING MACHINES

SAS/2

SAS/2 has unprecedented machine life; over 25 years of reliable service reported by many customers.

The SAS/2 splicing system consists of a semi-automatic machine and a reel of continuous Spliceband material. The machine feeds, cuts, and forms the Spliceband to create highly reliable connections without expensive pre-formed crimps.

SPECIFICATIONS

Eliminates soldering

Scrap free operation

Can be integrated into automated system

Excellent process reliability

Comprehensive Toolset library

Push action Spliceband feeding mechanism

Functions with Spliceband material types and widths from 2 mm to 9 mm (Standard widths include 2 mm, 4 mm, and 6 mm)

110 V or 230 V available

ACS 2000

ACS 2000 Global Splice System is the most advanced, adaptable splice interconnect applicator available for global manufacturing environments.

Designed and tested throughout Europe, this proven platform provides reliable repeatable performance across a wide spectrum of interconnect challenges, such as: wire to wire (solid or stranded);wire to switch or component lead to switch; wire or component lead to flex circuit; wire or lead to flex circuit; wire or lead to PCB; flex circuit to PCB.

SPECIFICATIONS

Servo Motor Drive technology

Five piece modular tooling for quick application set-up, changeover and maintenance

LED illuminated work area

Micro-adjust spliceband feed mechanism (increments of .05 mm, .002″)

Digital Crimp Height adjustments (increments of .01 mm, .0004″)

Dual plate feeder eliminates damage to spliceband by rollers

Programmable splice preselect function counts down and stops at end of job

CE Certified

SPLICE ASSEMBLY MADE EASY
Use our expertise and unlimited capacity to supplement your existing production or assemble it from scratch
  • Splice assembly services performed with lower costs at our manufacturing center in Mexico.
  • ISO TS16949 quality certification meets your highest manufacturing expectations
  • Get started >
SPLICING MACHINES OPTIONS

CFM 4000

CRIMP FORCE MONITOR

It is an optional feature for all our Splice Machines, where process monitoring is preferred.
Production Quality Monitoring aids in the detection of:

​ Incorrect wire cross-section

Incorrect terminal

Inconsistent terminal material

Insulation in wire crimp

Incorrect insertion depth

SPLICE MATERIAL

Spliceband is manufactured with unique serrations for magnet wire or standard wire types.

Spliceband material is engineered for a variety of applications and operating conditions.

It is suitable for multi-strand and solid core copper and aluminum wires.

Available in several widths, thickness and metal types, our Spliceband materials and machines provide reliable connections meeting and exceeding the following standards:

​UL 486C

MIL – STD 202

IEC 60352-2

IPC/WHMA-A -620

RoHS

MATERIAL APPLICATION
Brass General Purpose up to +120°C
Tin Plated Brass General Purpose up to +120°C resists corrosion, pre-soldered components
Copper Nickel High Reliability up to +260°C, resists corrosion, weldable
Nickel Plated Steel High Reliability, up to +260C resists corrosion, weldable
Stainless Steel Specialty Purpose, over +260°C, resists corrosion
Inconel High Temperature +600°C
Customer Specified On request
NA
Talk to Luis Resendiz And see why Spliceband® is the most economical & efficient solution.

+52 664 405 8123

lresendiz@autosplice.com

CN
Talk to Randy Ong And see how he can offer Spliceband as an economical and efficient solution to soldering.

+86-769 8352 5370 ext 886

ong@autospliceasia.com.sg

EU
Talk to Nick Salzer Nick has worked with so many customers, chances are he already knows how to solve your assembly challenge in the best way possible.

+49 151 14859103

Nick.Salzer@autosplice.de

Service, spare parts and machine requests

support@autosplice.de