Splice / Crimp Technology produces gas-tight, repeatable, and waste-free low resistance crimped connections. It has proven to be the lowest applied cost wire connection in the industry. Splice Technology feeds, cuts, forms, and splices connections quickly, eliminating the need for pre-formed crimps or high-maintenance alternatives like a fusion splicer.
Compatible with virtually all wire and cable types
Vast toolset library for most common wire diameters
Numerous continuous spliceband material and size options
Wire-to-wire
Wire-to-PCBAs (D-Bit)
Textiles, Fiberglass, Plastics
Wire-to-component
Wire-to-flex circuit (D-Bit)
Lowest applied assembly cost connection
Production up to 2,300 crimps per hour
Fast tooling changes
Efficient, continuously fed material
No scrapped material
Easy to operate/fast learning curve —ideal for operators working with a semi automatic machine
Over 60 years in the industry
Consistent and repeatable processes and controls
Proven tool sets
Meets UL 486C
Meets MIL - STD 202
Meets IEC 60352-2
Meets IPC/WHMA-A-620
| COMPETITIVE ADVANTAGES | SPLICE | SOLDER | RESISTANCE WELD | EPOXY |
|---|---|---|---|---|
| Initial Start-Up Costs | $$ | $ | $$$ | $ |
| Suited For Low Production | + | + | + | + |
| Suited For High Production | + | - | - | - |
| Reliability | + | - | + | - |
| Process Control Repeatability | + | - | - | - |
| Operator Learning Curve | + | - | - | + |
| Volume Processing Costs | + | - | $$ | $$$ |
| Environmentally Friendly | $ | $$$ | + | - |
Autosplice Spliceband provides the lowest applied assembly cost connection when compared to soldering or resistance welding.
Spliceband is compatible with solid and stranded wire types and is proven to be more than 50% faster than wire soldering connections.
As the industry leader, our vast tooling library provides solutions to the most challenging wire types and materials. These tooling options can crimp multiple wires, 3-way wires, strain relief, magnet wire, tinsel wire, litz wire, and coax wire, of virtually all gauge diameters.
Produced in a variety of material options and sizes, Spliceband offers greater reliability than soldering with faster throughput.
Spliceband is produced with or without serrations with tool options than create a variety of finished splice crimps including, standard, ferrule, and pigtail versions.
D-BIT (wire to PCB crimp connection) provides high quality mechanical and electrical connection to PCB’s, flex circuits and other substrate materials, without the need for solder or traditional connectors.
Used with Autosplice SAS/2, SAS/3 and ACS2000 machines, D-BIT offers significant applied assembly cost savings for interconnections to printed circuit boards, flex circuits and other substrate materials by reducing components and assembly time.
D-BIT direct wire to circuit board technology can be applied to both solid and stranded wire.
D-BIT solves height restrictive assemblies where traditional connector methods are too tall or cost prohibitive. D-BIT assembly provides an excellent solution to PCB assemblies where solder joints cold form due to heat sinking.
Prevents mechanically applied forces from being transferred to the electrical conductor terminations
Supports a minimum of 10 lbs. pull force without slipping on jacket
Cable remains intact when crimped and when stressed by pulling, pushing or twisting forces
Works with over-molding, solid/smooth, and segmented wire grommets and bend reliefs
Small form factor saves space, fits most applications
Securely anchors and protects cable, reinforces mechanical strength
Manufactured from brass for durability and low cost, high volume applications
Works with Autosplice ACS2000 machines for efficient assembly (requires Strain Relief Tool Set)
Spliceband for magnet wire (M-Spliceband) provides a cost effective and reliable method for connecting wires to electric motors, transformers, speakers, coils, alternators, solenoids, inductors and small appliances.
M-Spliceband uses a proprietary serrated profile, penetrating the various varnishes and coatings used on copper and aluminum magnet wire, producing a strong, reliable gas-tight interconnection between wires.
Multiple wires can be spliced simultaneously, with no pre-stripping required. Supported by a variety of tool sets, M-Spliceband enables high productivity splicing connections with no wasted material.
The SAS/2 splicing system consists of a semi-automatic machine and a reel of continuous Spliceband material. The machine feeds, cuts, and forms the Spliceband to create highly reliable connections without expensive pre-formed crimps.
Eliminates soldering
Scrap free operation
Can be integrated into automated system
Excellent process reliability
Comprehensive Toolset library
Push action Spliceband feeding mechanism
Functions with Spliceband material types and widths from 2 mm to 9 mm (Standard widths include 2 mm, 4 mm, and 6 mm)
110 V or 230 V available
Designed and tested throughout Europe, this proven platform provides reliable repeatable performance across a wide spectrum of interconnect challenges, such as: wire to wire (solid or stranded);wire to switch or component lead to switch; wire or component lead to flex circuit; wire or lead to flex circuit; wire or lead to PCB; flex circuit to PCB.
Servo Motor Drive technology
Five piece modular tooling for quick application set-up, changeover and maintenance
LED illuminated work area
Micro-adjust spliceband feed mechanism (increments of .05 mm, .002″)
Digital Crimp Height adjustments (increments of .01 mm, .0004″)
Dual plate feeder eliminates damage to spliceband by rollers
Programmable splice preselect function counts down and stops at end of job
CE Certified
Incorrect wire cross-section
Incorrect terminal
Inconsistent terminal material
Insulation in wire crimp
Incorrect insertion depth
Spliceband material is engineered for a variety of applications and operating conditions.
It is suitable for multi-strand and solid core copper and aluminum wires.
Available in several widths, thickness and metal types, our Spliceband materials and machines provide reliable connections meeting and exceeding the following standards:
UL 486C
MIL – STD 202
IEC 60352-2
IPC/WHMA-A -620
RoHS
| MATERIAL | APPLICATION |
|---|---|
| Brass | General Purpose up to +120°C |
| Tin Plated Brass | General Purpose up to +120°C resists corrosion, pre-soldered components |
| Copper Nickel | High Reliability up to +260°C, resists corrosion, weldable |
| Nickel Plated Steel | High Reliability, up to +260C resists corrosion, weldable |
| Stainless Steel | Specialty Purpose, over +260°C, resists corrosion |
| Inconel | High Temperature +600°C |
| Customer Specified | On request |
+52 664 405 8123
+86-769 8352 5370 ext 886
+49 151 14859103