Drawn wire pin technology is a total process solution that offers a large variety of pin sizes, types and features along with a continuous packaging format compatibility with high speed automation. This flexibility along with high-speed automation provides the lowest applied cost for any interconnect pins available on the market, making them ideal for high-volume printed circuit boards requiring reliable connections
The drawn wire pin technology allows you to design a component to your exact specifications without costly engineering charges. Along with specialized component capability, all PCB pins are also designed with automation in mind. Autosplice's automation technology is compatible with both through-hole and surface mount (SMT) process technologies. The Autosplice end-to-end PCB pins offer a single turnkey process solution to mixed technology manufacturing.

All drawn wire PCB pin products are supplied on continuous reel, notched at each end to your exact length specification. The notch creates a tapered lead-in, eliminating the potential for board damage during assembly. Additionally, end-to-end pins can be supplied with a variety of features designed to maximize component to board retention for both soldered or solderless connections in standard or custom pin diameter specifications.
Packaged end-to-end on continuous reel, PCB pin components are ready for machine assembly at various levels of automation. The same component reel supplies pins to Semi-Automatic, Stand-Alone or In-Line Insertion systems. Additionally, the modular insertion tooling for all systems are interchangeable for future machine upgrades.
Continuous reeled, end-to-end packaging for automatic machine assembly
Wide range of user defined specifications
Thousands of configurations tooled
Pins available for SMT and through-hole application
Soldered and solderless pin types available
Allows highly reliable, cost saving automation
Maximizes design flexibility
Meet special design requirements without incurring NRE costs
Design for manufacturability
SMT and mixed technology process compatibility
Optimize manufacturing processes for lower costs while ensuring reliable connections across various printed circuit boards
Stable Mechanical Soldered Connection
Strain relief soldered electrical interconnect
Requires tight tolerances of PCB insertion holes; Typically +/- .002" for pin sizes less than .025", PCB hole tolerance is +/- .001"
Recommended for use with single or double-sided PCB's and plastic substrates
lnsertable into plated-through PCB holes only
PCB insertion hole tolerance of ±.003"
Solderless gas tight connection
Recommended for use with double sided and multilayer PCB' s
Insertable into all PCB types or materials
Solder hole tolerance of ±.005"
Solderless hole tolerance of ±.003"
Soldered connection
Insertable into PCB's or plastic substrates
Low profile PCB insertion allows for screen paste and subsequent SMT compatible reflow processes to streamline surface mount production lines
When inserted into plastic, the coined section acts as a non-interference zone. This eliminates potential damage or dragging of substrate material when long inserted lengths ore required.
When used as board to board interconnects, the square end is inserted into a mother board. The coined end presents a smaller target to the holes on the daughter cord. This makes aligning hundreds of pins to PCB holes easy.
Pin Sizes
Drawn wire pins are available in square, round and rectangular cross sections. Cross sections can be specified in .001" increments. Most common sizes are available without any tooling charges.
Pin Lengths
Pin lengths can be specified in .010" increments from .100" [2.54] to 1.875" [47.62] lengths. Most lengths and sizes are made with no tooling charges.
| C8-181 & C8-182 | .018" | Square Star & No star | Drawing |
| C8-184 & C8-185 | .018" | Round Star & No star | Drawing |
| C8-18C | .018" | Round Knurl | Drawing |
| C8-201 & C8-202 | .020" | Square Star & No star | Drawing |
| C8-204 & C8-205 | .020" | Round Star & No star | Drawing |
| C8-20C | .020" | Round Knurl | Drawing |
| C8-208 | .010" x .012" | Rectangular | Drawing |
| C8-228 | .012" x .022" | Rectangular | Drawing |
| C8-251 & C8-252 | .025" | Square Star & No star | Drawing |
| C8-254 & C8-255 | .025" | Round Star & No star | Drawing |
| C8-256 | .025" | Square Compliant | Drawing |
| C8-259 | .025" | Square Conforming | Drawing |
| C8-25A | .025" | Square Coin | Drawing |
| C8-25C & C8-25E | .025" | Round Knurl | Drawing |
| C8-25D | .025" | Square Knurl | Drawing |
| C8-311 & C8-312 | .031" | Square Star & No star | Drawing |
| C8-314 & C8-315 | .031" | Round Star & No star | Drawing |
| C8-31C | .031" | Round Knurl | Drawing |
| C8-31D | .031" | Square Knurl | Drawing |
| C8-401 & C8-402 | .040" | Square Star & No star | Drawing |
| C8-404 & C8-405 | .040" | Round Star & No star | Drawing |
| C8-40C | .040" | Round Knurl | Drawing |
| C8-408 | .025" x .040" | Rectangular | Drawing |
| C8-451 & C8-452 | .045" | Square Star & No star | Drawing |
| C8-454 & C8-455 | .045" | Round Star & No star | Drawing |
| C8-45A | .045" | Square Coin | Drawing |
| C8-504 & C8-505 | .050" | Round Star & No star | Drawing |
| C8-50C | .050" | Round Knurl | Drawing |
| C8-59C | .059" | Round Knurl | Drawing |
| C8-624 & C8-625 | .062" | Round Star & No star | Drawing |
| C8-62C | .062" | Round Knurl | Drawing |
| C8-628 | .031" x .062" | Rectangular | Drawing |
| C8-888 | .025" x .088" | Rectangular | Drawing |
| C8-00-0241 | .025" | Round Star | Drawing |
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